Model 3080 Bearing Roller Inspection

Model HZ-VI-CR3080
—Large Roller Appearance Inspection Equipment Fully automatic optical inspection machine, 360° defect detection for roller surfaces (chamfers, end faces, outer diameter surfaces, dimples), compatible with cylindrical, conical, and self-centering rollers (30–80 mm), equipped with a pre-washing system (flushing machine), speed: 20–50 pieces/minute, stable 7×24h operation.

Products parameter

Inspection Range & Speed

Workpiece: Φ30–80mm (OD), ≤120 mm (length)

Stable speed: 20–50 pieces/minute

Defect Recognition Items

scrap, rust, black skin, pitting, dents, scratches, dent size, end face size, chamfer size, electric burn, spots, surface defects, cold heading defects, over-grinding, and excess material.

product-690-418

Intelligent Visual Inspection Solution

Intelligent Imaging & AI Judgment

Equipped with an intelligent system and multi-angle imaging technology, combined with AI for accurate detection and classification.

Robot‑based Flexible Loading/Unloading

Utilizes robots for automated, non‑damaging material handling.

High‑Precision & Low False Rejection

Achieves high‑precision inspection, effectively reducing false rejection rates and improving yield.

Detectable defects

-Surface abrasion-1

Surface Abrasion

-Tooling marks-1

Tooling Marks

-Knurling pattern defect-1

Knurling Pattern Defect

-Linear scratch-1

Linear Scratch

-Average gray value-1

Average Gray Value

-Impact dent-1

Impact Dent

-Clustered dents-1

Clustered Dents

-Black spot on OD surface-1

Black Spot on OD Surface

Product operation video

Frequently Asked Questions

Q1:How can a roller inspection machine ensure that the cleaning process does not cause secondary contamination or leave residual water stains that affect the inspection?

A1：Applying oil evenly to the roller surface makes it easier to detect defects.

Q2:What is the expected lifespan of the equipment's key vision components (such as camera, lens, and light source)?

A2：More than 3 years

Q3:Is the testing software user-friendly? Can operators easily adjust parameters, view results, and export reports without any programming knowledge?

A3：The inspection software features a 2-tier parameter level system. For general operators, the parameters are straightforward and easy to configure, requiring only simple operations. For professional users, an administrator login is available to access and adjust more advanced parameters.

Q4:Do you provide on-site technical support during equipment installation and commissioning? Will you provide systematic training for our operators and maintenance personnel? What does the training include?

A4：Yes, we will provide an operating manual for the equipment, including maintenance precautions, and will provide written guidance as well as on-site guidance.

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