Introduction
minute imperfections
This equipment typically employs high-resolution linear or area scan cameras, combined with specialized light sources from multiple angles (forward, reverse, and bottom) to capture minute imperfections on the substrate surface.
It also utilizes algorithms combining traditional machine vision and deep learning (CV+AI) to effectively identify dozens of defects such as scratches, cracks, pores, missing corners, and dirt.
Products parameter
High Compatibility and High-Speed Inspection
Supports inspection for both small boards (≤84mm) and large boards (≥84mm).
Capable of detecting over ten defect types, such as solid spots and line scratches, with an inspection speed of up to 60 pcs/minute.
Intelligent Algorithm Classification
Uses a deep learning + traditional algorithm combined approach.
Automatically classifies products into: OK (Good) / Rework / NG (Defective).
AI Model and Hardware Advantages
Equipped with an AI deep learning model, trained on massive sample data, achieving near-zero missed detection of micro-cracks.
Incorporates a high-precision line-scan camera to ensure stable and clear image acquisition, enhancing inspection reliability.
Fully Automated Data Closed Loop
Achieves 100% online full inspection, covering the entire process from loading to unloading.
Inspection results are automatically uploaded for traceability, forming a closed-loop data management system
Technical parameters
|
Item |
Details |
|
Inspected Product |
SMD Resistor Ceramic Substrate |
|
Inspectable Dimensions |
Length: 70mm, Width: 60mm, Height: 0.2mm-0.5mm |
|
Defect Types |
Solid/irregular/linear scratches, curved/straight ripples, unevenness, visible cracks, hidden cracks, bubbles, pores, adhesion, defects, spots, dirt |
|
Inspection Method |
Two stations, online line scan |
|
Inspection Speed |
Up to 60pcs per minute and above |
|
Power/Air Supply |
380V,0.6MPa |
|
Mechanism Modules |
(Precise feeding, stable transmission, blanking sorting |
|
Algorithm Software |
Result output, statistics, display, interaction, different user permissions |
Detectable defects
Ａdhesion
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Ｃｒａｃｋ
Ｄｅｆｅｃｔ
Ｄｉｒｔｙ
Punctate Marks
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Ｓｔｏｍａ
Product operation video
Frequently Asked Questions
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